Check for a blown fuse. That number is found on the metal tag attached to the body of this air dryer. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. 0000030729 00000 n b. Air dryer not plumbed correctly (connections reversed). `` 3;M\. Park the vehicle on a level . Wrong air line connected to dryer port 4 (unloader port). Repair/replace per manufacturers instructions. Increase air system capacity or reduce air demands. No electrical power to heater connector. Table D: System Saver Series. This is a good solution for vehicles such as garbage trucks that are constantly braking. Part# 650-R109994 . 0000001225 00000 n %PDF-1.3 % Check for air leaks in system and repair as needed. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Meritor WABCO System Saver 1200 Installation Manual (.pdf) Make sure pressure-controlled check valve is installed correctly. Air flows out of purge valve entire time compressor is unloaded. KIT, AIR DRYER, WABCO TYPE TWIN. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. It features a spin-on desiccant cartridge. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. item status Active. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Moisture that, condenses out also collects in the base of the dryer. 0000010099 00000 n United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000020675 00000 n New parts - no core charges. Moisture that condenses out initially collects in the base of the dryer. Replace outlet check valve. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. 0000049377 00000 n Use markers to label the lines for proper reinstallation. System saver series single cartridge air Verify proper dryer installation per system diagram. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Thus, the company producesair dryers. Replace the air dryer. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Regeneration valve not shutting off properly. Delivery Port: 2. . WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Rapid spitting of air from purge valve in small amounts. Control Port: 0.25 in.-18 NPTF. . 10 psi is taken from supply and secondary tanks. Thus, the company produces air dryers. Drain all pressure from the air system. Review the application guidelines. operating pressure 145.0 psi Opening pressure 185.65 psi Part# 4006110500 OLD# R955205. Remove one-way check valve. Product line Midland. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Regeneration valve not shutting off regeneration airflow. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. If no leaks in system, check compressor output. WABCO 1200E Manual Online: Troubleshooting. its mounting location. This is a temporary bypass of the air dryer, and full repair of the unit . Integrated Governor. Cartridges and Kits include all replaceable O-Rings. 0000001128 00000 n Make sure governor to dryer port 4 line is free of water/oil. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 0000008998 00000 n Special Order. Test the installation for correct operation. Water in system tanks, everything else checks out okay. Quick view Compare . Dessicant saturated. Air governor has less than 16 psi (110 kPa) range. Verify coned air line installation and correct as needed. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Compact Air Dryer for class 7 & 8 on-highway tractors. Outlet check valve not seating. Replace turbo cut-off valve. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Inspect governor per manufacturers instructions. Pressure-controlled check valve not installed in system or not working properly. Frequency varies with engine speed. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Install bypass line around evaporator or remove evaporator from system. Figure 2.26 and Figure 2.27. properly. New WABCO SS1200 Air Dryer. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Compact 1200 Series - 11.2" Tall. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Part# 815-4324139292 . SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Wear safe eye protection. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Cut-out pressure never achieved by air compressor. Skip to the end of the images gallery. Purge valve frozen open (cold weather operation). Part# 815-4324709212 . Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Maintenance interval not followed. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. d. Allow at least two inches (51 . Moisture that When the compressor unloads, the water is expelled and dried air flows back through the. 0000049093 00000 n Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 0000004699 00000 n Air line between governor and air dryer port 4 kinked or plugged. 0000003541 00000 n Air dryer not connected to supply tank or connections reversed at dryer. 0000037230 00000 n Replaceable Spin-On Cartridge. dryer must be replaced). The comparison of the monthly costs. 29. Inspect air governor. Availability - If no Inventory shown, call regional CS. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Metri-Pack Type Heater Connector. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Dryer leaks from purge valve during compressor loaded cycle. Can't find what you are looking for? It features a spin-on desiccant cartridge. Wabco SS1200 Plus Type Air Dryer *NEW*. Turbo cut-off valve not sealing. For assistance, call the Meritor OnTrac Customer Call Center. Heater Kit. 0000020697 00000 n Leak in line between governor and dryer port 4. System saver series single cartridge air Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . 0000001988 00000 n View online or download Wabco 1200 Plus MCP Maintenance Manual. Dry system air flows back through the dryer. High air system demands during compressor unloaded cyde. This back flow dries the desiccant, preparing it for the next cycle. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Install Econ valve to provide make-up air to compressor. Lightweight. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 22-30 ft-lb (30-40 N m). The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Disassemble and dean purge valve. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 50. Replace desiccant. dryers, NOTE: This procedure is for removing and replacing a unit. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Maintenance. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Water, oil, or sludge in air system tanks. BH&ecS Ensure lip on aluminum washer faces DOWN, away from dryer. System Saver 1200 Installation Instructions. $525.53. 35. . Inspect compressor per manufacturers instructions. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n 0000025953 00000 n The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Some changes in plumbing and/or installation may be required. Maintenance Tips. 0000030707 00000 n SYSTEM SAVER 1200 PLUS SERIES SHOWN. NOTE: This procedure is for removing and replacing a unit. Repair heater circuit. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Install pressure-controlled check valve in secondary tank. The site may feel slow and unresponsive at times. Repair/replace per manufacturers instructions. Repair/replace per manufacturers instructions. Wabco air dryer troubleshooting The brand Wabco is Belgian. Its history began in the 1869. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. One-way check valve installed in supply tank. Easily replaceable spin-on desiccant cartridge. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 0000001763 00000 n NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Air dryer does not purge when compressor unloads (no blast of air from purge valve). Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. 866-736-4222 (Toll Free) | | . through the dryer, drying the desiccant for the next cycle. 35. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Carson City, NV 89706 Section 8: Appendix V - Temporary Air Dryer . 2022511. Product Catalog or 12V-100W. $14.46 USD. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. . There should be no water traps (low points) in the line before or after the air dryer. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. $47.11 USD. Regeneration cycle too short (less than 10 seconds). (48 pages). Tighten the capscrews to. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. We are doing scheduled site maintenance. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Debris under purge valve seat, such as particles from fittings or air inlet line. 28. . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. This heater from WABCO has a calculated volume of .428. Check and replace pressure-controlled check valve as needed. Part no. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. System saver series single cartridge air 30. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Air Dryer - Wabco System Saver 1200. I bet you never had both coalescing filter and the desiccant filters . Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. 0000037428 00000 n These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. 0000036128 00000 n Inspect and replace outlet check valve as needed. 7 Black Rock Road Part no. Replace with correct voltage air dryer. 0000049246 00000 n Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Tell us what you need or were expecting to find. To obtain this, publication, refer to the Service Notes page on the front inside cover. Skip to the beginning of the images gallery. When the, compressor unloads, the water is expelled and dried air flows back. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Purge valve snap ring not fully seated in groove. 2 Component Removal and Installation. No regeneration cycle. Troubleshooting and Testing. Troubleshooting. Holset E-type compressor used, but no Econ valve installed. 0000036105 00000 n No air pressure build-up in system. Qty. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Some innovations in this field belong to the brand. Inspect valve bore for wear. Truck Troubleshooting Guide: TP09121: Filling the Hyd b. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Alcohol evaporator installed between dryer and supply tank. Leak in line between supply tank and governor. Sign up to receive all the latest product news. Check heater. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Heater assembly not working. d. Allow at least two inches (51 . Connect heater electrical plug to heater receptacle. Low voltage to heater connector. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. The pressure protection elements are non-serviceable. Repair/replace if necessary. AT955205K: 14341. Lip must face UP (towards dryer). Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. $15.47 USD Not Yet Rated | Write the First Review. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Tests. Troubleshoot the Air Dryer 1. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. 0000002177 00000 n Purge valve washer installed upside-down. 955205. item status Active.